Conger Industries Inc.

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Pallet Flow Racking in Warehouse
Pallet Flow Racking Installation
Pallet Flow Racking Installation in Warehouse

Pallet Flow Racking

• High-density storage with 2- to 20-deep capacity
• Ideal for First-In, First-Out (FIFO) inventory management
• Customizable sizing and construction to fit your specific requirements

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In a pallet flow racking system, horizontal beams are installed at a slight angle and fitted with rollers.

Forklift operators load pallets into the high end of the roller tracks and they move by gravity toward the low end.

When the first pallet is removed, the others advance one position. This ensures that the front pallet position is always filled.

This racking system is ideal for First-In, First-Out (FIFO) inventory management, like those involving date-sensitive inventory such as food and pharmaceuticals.

  • Reduces space needs and improves space utilization by providing high-density, 2- to 20-deep storage
  • Prevents spoiling of date-sensitive materials by making inventory rotation quick and efficient
  • Flexible designs can accommodate nearly any size or shape pallet or load
  • Eliminates fork truck congestion and improves productivity with loading and unloading lanes on opposite sides of the racking for uninterrupted operations
  • Prevents inventory loading damage with entry guides to help align the load, ramp stops to allow for proper lift truck interaction, and speed controllers to prevent runaway pallets
  • Durable and long-lasting construction featuring roll-formed or structural channel steel with bolted or welded components
  • Simple installation with hardware included
  • Perishable product warehouses
  • Intermediate warehouses between two work areas
  • Shipment areas in which a high turnaround is required for pallet extraction
  • Holding warehouses (prepared orders, classification channels for automatic circuits, etc)

How many pallets can I store in a pallet flow system?

Pallet positions range from 2- to 20-deep for pallet flow systems. That said, it may be possible to add more positions to fit your needs. Please ask to speak to a Conger associate for more information.

Can I use pallet flow racking for individual items or cartons?

No. Pallet flow racking is designed for use only with palletized loads.

Do I need a special forklift for a pallet flow system?

No. Pallet flow systems can be loaded and unloaded with any type of forklift.

What are the maintenance requirements for pallet flow systems?

There are no maintenance or inspection frequency requirements for racking. But you’ll need to maintain your pallet flow racking more the more often you use it. Overall, racking should be inspected anywhere from monthly to yearly.

How do I know if pallet flow racking is right for me?

If you use a First-In, First-Out (FIFO) inventory system and have lots of the same SKUs, pallet flow racking may be a good storage option. Pallet flow racking is often used in time-sensitive applications like food, beverage, and pharmaceutical operations that require high-density storage with the ability to quickly turn over inventory.

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